Eddy Current Solution for Nuclear Industry




Eddy Current Solution for Nuclear Industry


Our Partners M/s. INETEC, Croatia’s name is synonymous with technological and service excellence in nuclear industry. They have gained international acclaim for developing technologies for nuclear power plant examination and repair, inspection and repair services, as well as various engineering studies that they conduct as their regular scope of activities.


In doing so, they are active in permanent programs of research, development, design, construction and fabrication of equipment, tools, plugs and probes, including software and instruments for non-destructive examination. They offer a range of products and services meeting the highest standards such as ISO 9001, ISO 14001, OHSAS 18001, and ISO/IEC 17025 etc.


  • RPVH Inspection and Repair System
  • SG Inspection and Plugging System
  • Piping Inspection Robot – Zenith

RPVH Inspection and Repair System


ARCHER


ARCHER ARCHER is designed to provide eddy current and ultrasound examinations of reactor pressure vessel head penetrations by use of various test modules and to perform automated surface repair of J-groove weld and tube outside surface below the weld on both PWR and VVER type of nuclear power plant.



Key features:

  • Different modules used for various type of RPVH geometry
  • Easy modules exchange through the docking system without personnel having to enter below the head region
  • Full scope inspection of both PWR and VVER RPVH
  • All penetrations accessible without manipulator repositioning
  • Remotely operated distance up to 200 meters
  • IP protection level: IP65
  • Main air supply: 6 bar
  • Power supply: 110-220V AC, 50-60 Hz
  • Rotation speed: 12 °/s
  • Linear horizontal speed: 100 mm/s
  • Linear vertical speed: 100 mm/s
  • Linear positioning accuracy: ± 0.2 mm
  • Angular positioning accuracy: 0.3°
  • Absolute positioning system


LANCER


LANCER LANCER is designed to satisfy all requirements related to RPV examination as well as remedial activities. Inspection equipment is capable to perform remote underwater ultrasound testing using contact technique, eddy current and visual testing, taking specimens and grinding action or other corrective action.



Inspection scope

  • RPV shell circumferential and longitudinal welds
  • Lower head (bottom) welds
  • Inlet and outlet nozzle-to-shell welds and inner radius areas, nozzle-to-safe end welds and safe end-to-pipe welds
  • Safety injection nozzles, nozzle to shell welds and inner radius areas, nozzle-to-safe end welds
  • Ligaments between the thread flange holes
  • RPV supports
  • Interior surfaces
  • Underwater UT inspection of the baffle to former bolts

Key features


  • System modularity provides adaptation to different sizes of RPVS (PWR and VVER type)
  • Simultaneous inspection with two modules reduces RPV inspection time
  • All baffle to former bolts reachable from a single position of the robotic arm
  • Data recording and processing system fully integrated with the manipulator with real time monitoring capability
  • Minimal examination and preparation time
  • Supports underwater operation up to 30 m
  • 8 axes available for use during examination
  • Scanning speed: 0 -150 mm/s
  • Remotely operated
  • Radiation resistant
  • Available modules (end effectors)
  • Shell end effector
  • Nozzle and inner radius end effector
  • Bottom weld end effector (VVER)
  • Baffle to former bolt end effector


ORCA


ORCA ORCA is an independent module, designed to provide remote ultrasonic examination of reactor pressure vessel nozzle to safe end, nozzle to pipe and safe end to pipe welds.



Key features:

  • Independent module for PWR inspection
  • Installation/de-installation of the ORCA manipulator by use of remote docking system and the “jib” crane located on the “refueling bridge”
  • Operating underwater
  • IP protection level: IP 68
  • Main air supply: 6 bar
  • Power supply: 110-220V AC, 50-60 Hz
  • Operating voltage: 28 V DC
  • Rotation speed: 15°/s
  • Repetitive linear positioning accuracy: 0.2 mm
  • Repetitive angular positioning accuracy: ± 0.2°
  • Main axis controlled by resolvers
  • Circumferential scan:
  • Resolution 0.5mm (put in deg. Depend on nozzle ID value)
  • Speed 90mm/s (put in deg. Depend on nozzle ID value)
  • Axial scan:
  • Resolution 1mm
  • Speed 60mm/s

BRAVER


RAVER BRAVER is an independent module designed to perform the complete ultrasonic examinations of reactor pressure vessel safety injection nozzle-to-shell welds.



Key features:

  • Inspection of the safety injection nozzle welds from shell side
  • UT inspection parallel to weld and orthogonal to weld
  • UT inspection according with pdi qualification supplement 4 & 6
  • Full range UT inspection of the weld region
  • All underwater-motorized actuator enclosures are pressurized to prevent damage due to water leakage
  • All components are made of corrosion resistant stainless steel or aluminum for durability and ease of decontamination
  • Power input: 3x400v/32a
  • Air supply: 0.6 Mpa dried and filtered instrument air
  • Maximum overall dimensions while assembled (without remote docking system):
  • Length (without remote docking system: 1431 mm
  • Width (without remote docking system: 946 mm
  • Weight while assembled (without remote docking system):122.5 kg
  • Maximum inspection speed: 150 mm/s

TARGET


TARGET TARGET is a device designed for UT and ET inspection of PWR RPV bottom mounted instrumentation tubes’ J-weld and inner surface. It can be used as a standalone inspection tool or integrated with LANCER.



Key features:

  • Integrated system for inspection of BMI penetrations from inner and outer side on the same module
  • VT of J-weld by underwater PTZ cameras
  • Additional video control on the RPV bottom
  • Special blade probe used for inspection of inner surface with embedded TOFD probe, eddy current probe and UT 45° & 0°probe
  • ET examination J-welds by array probe
  • Built-in collision detection system to prevent collision of manipulator module and BMI penetrations
  • Linear axial speed: 0 – 50 mm/s
  • Rotational speed: 0 – 60 °/s
  • Axial accuracy: ±0.25 mm
  • Rotational accuracy: ±0.5°
  • IP protection level: IP68
  • Manipulator control software a part of eddyone Software Package

BFB Module


BFB Module BFB Module



Key features:

  • Remotely operated module designed for inspection OF Baffleto Former Bolts
  • Utilize UT nondestructive method
  • Integrated within LANCER manipulator
  • Option as Standalone inspection tool by using refueling bridge

SG Inspection and Plugging System


FORERUNNER


FORERUNNER FORERUNNER is a light manipulator applied throughout the PWR SG inspection. It is adjustable for different tube sheet configurations and inner tube diameters.



Key features:

  • Integrated machine vision
  • Fully automated optimal movement
  • Power supply: ac 110/220 v, 50-60 Hz
  • Air supply: 5-8 bar
  • Operating voltage: 48 v
  • Total weight: 18 kg
  • Reaching 197 tubes without repositioning-inspection time reduced
  • Working with double guide tubes
  • Pneumatically actuated grippers with total loading force 4x1700 n at 5 bar pressure
  • Self-leveling function-permanent contact with the tube sheet
  • Fail-safe logic
  • A single cable connection
  • Air and power hazard proof manual unlocking system for emergency lowering
  • Installation/de-installation time less than 1 minutes
  • Adjustable for various tube sheet configuration
  • Operating on horizontal and vertical tube sheet orientations
  • Easy decontamination
  • Combined with various modules for SG inspection and repair

CASTOR


CASTOR CASTOR is a remotely controlled manipulator, designed for the inspection of VVER SG tubes with eddy current probes, ultrasound examination of collector welds and for tube plugging.



Key features:

  • Applied for all SG VVER types
  • Modular design with modules for tube ET inspection, weld UT/ET inspection and tube plugging
  • Easy modules exchange
  • Installation without personnel having to enter the steam generator
  • Real-time 3D visualization and inspection simulation
  • Log file generation via eddyone Control
  • Machine vision
  • Power supply: AC 110/220 V, 50-60 Hz
  • Air supply: 5-8 bar
  • Operating voltage: 48 V
  • Integrated electronics within the manipulator
  • Independent, high speed two axes movements: 3r/min, 0.5 m/s
  • Position accuracy ±0.1 mm
  • Protection level up to IP 68

ET inspection module


  • Designed for eddy current inspection of VVER SG
  • Applying bobbin probes, rotating probes and array probes
  • Dual guide tube orientation in horizontal or vertical position
  • Calibration standards for array and bobbin probes integrated into the guide tubes
  • Two independent pushing units
  • Easy access to driving wheels
  • Pushing/pulling speed: 0.5 mm/s – 2600 mm/s
  • Pushing/pulling force up to 100 kg
  • Intelligent wheel drive
  • Emergency brake
  • Fully automated inspection
  • Integrated machine vision

UT module


  • Designed for ultrasound inspection of VVER SG collector welds
  • Incorporating up to 8 UT and ET probe
  • Module provides ultrasound inspection in the circular and axial direction
  • Independent water supply system
  • Operating underwater
  • SG tubes mechanical plugging module
  • Fast plug installation
  • Three simple installation steps: tube end rolling, tube rolling and mechanical plug installation
  • Plug removal possibility
  • Very good records in service life

USHER


USHER USHER is designed for eddy current inspection of various types of heat exchangers. Modular construction allows very easy and quick assembling and disassembling, as well as handling in narrow space.



Key features:

  • All in one design
  • Implementation of different eddy current instruments
  • Supporting different probes of different diameters
  • Light weight
  • Self-recognition
  • Multiplying possibility
  • Remote control system
  • Protection level: ip64

FALCON


FALCON FALCON is an advanced eddy current instrument with support for all common eddy current inspection techniques. Available as standalone module in a dual or single probe configuration, or as a single probe embedded module



Key features:

  • Probe interface customizable to fit application
  • Small dimensions and weight
  • On-board controller and motor unit power supply
  • Dual excitation mode: continuous or multiplexed
  • Number of differential inputs: 16
  • 4 output drives with drive voltage 0-20 v peak-to-peak
  • Up to 5 simultaneous frequencies with range 20 Hz to 1 MHz
  • Data sample rates up to 50 KHz
  • Up to 4 encoder inputs
  • Integrated Ethernet switch 10/100/1000 Mbit
  • Option for real time alarms, customizable I/Os etc

FALCON S


FALCON S



Key features:

  • Advanced eddy current instrumentwith integrated battery
  • Supportsallcommon eddy current inspection techniques(EC, RFT, MFL)
  • Lowweight (7 kg with battery / 6kg without battery)
  • Integratedbattery with 6 hours of autonomy
  • Up to 5 simultaneous frequencies with range 20 Hz to 1,2 MHz
  • Dualexcitation mode: continuous or multiplexed
  • On-board controller and motor unit power supply
  • Up to 8 EC bobbin probe differential inputs
  • Up to 256 array probe channels

Piping Inspection Robot – Zenith


Piping Inspection Robot – Zenith ZENITH is a flexible, self-driven, remotely controlled robot designed for the ultrasonic, eddy current and visual inspection of the unpiggable pipelines. Different modules provide inspection of carbon steel and/or austenitic steel pipelines from 80 mm ID and from 1.5 diameter elbows. It is self-driven device capable for inspection of entire pipeline length even in vertical configuration.



Key features:

  • Unique, custom-made lead screw allowing high force drive through the pipeline and elbows
  • Smooth passing through demanding shape of the pipeline
  • Complete volumetric examination
  • Inspection module containing ultrasonic and eddy current sensors
  • P&T camera mounted on the front of the manipulator used for pipeline id visual inspection
  • Possibility of use in the dry pipelines due to self-water supply
  • Ip68 protection level provides inspection of the pipelines filled with water
  • Position verification
  • User friendly manipulator control software
  • Manual, semiautomatic and/or automatic mode of operation
  • Linear axial speed up to 50 mm/s
  • Inspection module rotating speed up to 20˚/s
  • Possibility of manual manipulator retraction from the pipeline